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WATERPROOFING, INSULATION & MORTARS

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DANOPREN 500 50   
Rigid extruded polystyrene (XPS)

 
 
Data Sheet Certificates Safety Data Sheet Commercial Sheet
 
DANOPREN 500 50 is a rigid extruded polystyrene (XPS) foam board with shiplap edges at various thicknesses. Manufactured without CFC's, HCFC's or HFC's.
Designation Code for CE Marking:
XPS-EN13164-T1-CS(10\Y)500-WL(T)0,7-DS(70)

 Intended use

Thermal Insulation for Buildings (ThIB)
High load-bearing floors (cold stores, parking decks, etc).

 Packaging, Coding

PRESENTATIONVALUEUNIT
Length125cm
Width60cm
Total thickness50mm
m2 per package6m2
Product Code480102-
Shiplap edges

 Technical Data

TECHNICAL DATAVALUEUNITSTANDARD
Thickness50mmEN 823
Thickness tolerance -2/+3mmEN 823
Length125cmEN 822
Length tolerance-8/+8mmEN 822
Width60cmEN 822
Width Tolerance-8/+8mmEN 822
Flatness 6mm/mEN 825
Squareness5mm/mEN 824
Thermal conductivity (1)0,034W/mKEN 12667
Thermal Resistance1,50m2K/WEN 12667
Compression strength (2)≥ 500kPaEN 826
Compressive creep max 2% deflection after 50 years(3)≥ 150kPaEN 1606
Long-term water absorption by total immersion ≤ 0.7Vol.%EN 12087
Long-term water absorption by diffusion≤ 3Vol.%EN 12088
Water absorption by freeze-thaw cycling ≤ 1Vol.%EN 12091
Water vapour diffusion resistance factor (μ) (4)≥ 80-EN 12086
Dimensional Stability≤ 5%EN 1604
Reaction to fire EEuroclaseEN 13501-01
Coefficient of linear thermal expansion0,07mm/m·K-
-50 / +75oC-
Specific heat1.450J/kg·K-
Nominal density38kg/m3EN 1602
CapillarityNull--
Edge treatmentShiplap--
SurfaceSkinned--

(1) Declared thermal conductivity λD according to EN 13164 (§ 4.2.1; Annex A; Annexes C.2 y C.4.1)
EN 13164. Harmonized Technical Specification for factory made thermal insulation XPS foam products. Valid for CE marking and voluntary quality marks purposes.
(2) Short-term (instant) test method; value reached at yield point or 10% deformation, whatever it comes first.
(3) Creep: long-term deformation under constant loading
(4) For skinned products it depends on thickness: the higher the thickness, the lesser the m-value

 Technical Specification Description

___ m2 of high load-bearing floors (cold stores, parking decks, etc) thermal insulation, by means of DANOPREN 500 extruded polystyrene (XPS) rigid foam boards of ___ mm thickness, with a declared thermal conductivity λD = ___ W/m·K; declared thermal resistance RD = ___ m2·K/W; Euroclass E fire reaction classification, according to EN 13501-1 and designation code XPS-EN13164-T1-CS (10\Y)500-WL(T)0,7-DS (70), according to EN 13164 harmonized technical specifications.

 Standards & Certification

Main regulatory/standardization references
- EPBD Recast 2010/31/EU. Energy Performance of Buildings
- UK: Building Regulations 2010 (SI 2010/2214) amended in 2012 and 2013. Approved Documents (2013) - L1A, L1B, L2A, L2B. Standard Assessment Procedure - SAP 2012
- Construction Products Regulation (UE) 305/2011 laying down the harmonised conditions for the marketing of construction products.
- EN 13164. Thermal insulation products for buildings – Factory made extruded polystyrene foam (XPS) products – Specification

CE marking
Conformity according to EN 13164 for all DANOSA factory made XPS products in Europe.

Quality management
Registered Firm in compliance with EN ISO 9001, granted by BUREAU VERITAS to DANOSA XPS manufacturing site at Fontanar (Guadalajara- Spain)
Registered Firm in compliance with EN ISO 9001, granted by BUREAU VERITAS to DANOSA XPS manufacturing site at Leiria (Portugal) .

 Advantages and Benefits

- Easy and safe handling of the DANOPREN 500 XPS boards: they are light, do not irritate the skin, do not give off dust, maintain their physical integrity. Consequence: easier storage and installation job on-site.
- Negligible long-term water absorption. Two consequences: 1. Storage and installation job can be done even under adverse weather conditions; 2. Thermal performance is not degradated by long-term water absorption.
- Long-term high compressive and mechanical strength. Two consequences: 1. The XPS boards are robust enough to withstand rough handling during transport and installation without losing their physical integrity or their performance as thermal insulation; 2. Where placed under permanent load, the thickness and, therefore, the Thermal Resistance (obviously proportional to the thickness), will be maintained at long-term.
- Thanks to its water absorption and mechanical resistance, the DANOPREN 500 XPS boards, properly installed, show a durability equal to the service life of the building in which they are incorporated. Three consequences: 1. Continuous energy saving; 2. Equivalent continuous reduction of CO2 emissions, and 3. Maintenance costs (repair, replacement) null.
- Besides, due to these water absorption and mechanical long-term resistances, the DANOPREN 500 XPS boards can be installed on the waterproofing membrane, protecting it from mechanical damage and thermal shock, as per the well-known "inverted roof" concept.
- Eventually, and depending on the installation system, it may be feasible to re-use the DANOPREN 500 XPS boards. As a consequence, a maximum level of environmental sustainability can be obtained, closing the product life-cycle by opening a new life-cycle within the concept "from cradle to cradle".

 Installation

INVERTED ROOF.

- The floor or parking deck structure load-bearing capacity will be carefully checked.
- The structural deck must show proper leveling and flatness (checked with a 2 m rule level).
- Before installing DANOPREN 500 XPS boards on a parking deck it is recommended to run a leakage test.
- For industrial floors or parking decks the imposed loads are rather higher than the usual ones for residential floors or roofs. Therefore it is recommended the use of DANOPREN 500 XPS boards, that show a higher compressive strength (almost double). Imposed loads must be checked in order not to exceed the compressive creep max 2% deflection after 50 years. In the case of DANOPREN 500 it is recommended not to exceed a value of 150 kPa.
- DANOPREN 500 XPS boards are part of a waterproofing system, therefore the systems and indications reflected in the Danosa solutions technical manual, product/systems specifications and other technical documentation should be taken into account.
- A suitable separation layer (for instance a fabric like DANOFELT PY 150) shall be installed between the DANOPREN 500 XPS boards and the waterproofing membrane, especially in case where it might arise any chemical incompatibility, such as in the case of PVC membranes (in this case, a fabric like DANOFELT PY 300).
- DANOPREN 500 XPS boards shall be installed loose-laid. Otherwise, a justification why not must be provided.
- DANOPREN 500 XPS boards shall be installed with staggered joints between successive rows.
- DANOPREN 500 XPS boards shall be installed with all their joints tight.
- When close to every detailing, the DANOPREN 500 XPS boards will form the joint with at least a 5 mm tolerance.
- A suitable separation layer (for instance a fabric like DANOFELT PY 200) shall be installed between the DANOPREN 500 XPS boards and the ballast (gravel or paving).
- When installing a parking deck the traffic bearing layer must be installed immediately, in order to avoid possible wind uplift of the DANOPREN 500 XPS boards. Usually it is formed with a concrete slab or interlocking pavers, in both cases over a well compacted 40 mm thick sand layer.


 Indications and Important Recommendations

- DANOPREN XPS boards suffer irreversible dimensional changes if exposed for a long time at high temperatures. The maximum working service temperature is 75oC.
- DANOPREN XPS boards, in direct contact with substances or materials containing volatile compounds, are exposed to solvents attack. The adhesive manufacturer's recommendations concerning its compatibility with polystyrene foam should be taken into account.
- DANOPREN XPS boards can be stored outdoors. They are unaffected by rain, snow or ice. Accumulated dirt can be easily washed. Stored for an extended period of time, the boards should be protected from direct sunlight, preferably in their original packaging. When kept indoors, it should be properly ventilated.
- The XPS boards must be kept away from heat or flames sources. DANOPREN products contain a flame retardant additive to inhibit accidental ignition from a small fire source, but the boards are combustible and, if exposed to an intensive fire, may burn rapidly. Fire classification is based on small scale tests, which may not reflect the reaction of the products in its end use state under actual fire conditions.
- For more information, refer to the product SDS.

 Handling, Storage and Preservation

- DANOPREN XPS boards suffer irreversible dimensional changes if exposed for a long time at high temperatures. The maximum working service temperature is 75oC.
- DANOPREN XPS boards, in direct contact with substances or materials containing volatile compounds, are exposed to solvents attack. The adhesive manufacturer's recommendations concerning its compatibility with polystyrene foam should be taken into account.
- DANOPREN XPS boards can be stored outdoors. They are unaffected by rain, snow or ice. Accumulated dirt can be easily washed. Stored for an extended period of time, the boards should be protected from direct sunlight, preferably in their original packaging. When kept indoors, it should be properly ventilated.
- The XPS boards must be kept away from heat or flames sources. DANOPREN products contain a flame retardant additive to inhibit accidental ignition from a small fire source, but the boards are combustible and, if exposed to an intensive fire, may burn rapidly. Fire classification is based on small scale tests, which may not reflect the reaction of the products in its end use state under actual fire conditions.
- For more information, refer to the product SDS.

 Warning

The information contained in this document and any other advice provided, are given in good faith, based on DANOSA's current knowledge and experience when products are properly stored, handled and applied, in normal situations and in accordance with the recommendations of DANOSA. The information applies only to the application (s) and the product (s) to which reference is expressly made. In case of changes in the parameters of the application, or in case of a different application, consult the DANOSA Technical Service before using the DANOSA products. The information contained herein does not exonerate the responsibility of the building agents to test the products for the application and intended use, as well as their correct application in accordance with current legal regulations.
Orders are accepted in accordance with the terms of our current General Sales Conditions.
DANOSA reserves the right to modify, without prior notice, the data reflected in this documentation.

Website: www.danosa.com E-mail: info@danosa.com Telephone: 902 42 24 52


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